News Archive 2013

12
Jun
2013
Pallet exchange systems increase product safety Handling Automation
news-palletexchange11
Product safety is important, both in the food industry and in the pharmaceutical industry. Because of recent problems caused by products being contaminated by fumigants on pallets, many pharmaceutical companies have prohibited the use of wooden pallets in their production. They prescribe plastic pallets within the production area, but transport of raw materials from suppliers and distribution to end customers takes place on wooden pallets. Egemin Automation offers the solution to this with its automatic pallet exchange systems, an efficient and less time-consuming alternative for manual exchanges.

ISPM 15

International regulations have been laid down for the transport of pharmaceutical products and food on wooden pallets in the international standard ISPM15. ISPM15 (International Phytosanitary Measure 15) was drawn up by the International Plant Protection Convention (part of the FAO, Food and Agriculture Organization of the United Nations) in March 2002 and updated in 2006.

ISPM15 stipulates that pallets should be treated at a high temperature or with a disinfectant in order to kill parasites etc. in the wood. However, disinfectants such as methyl bromide can contaminate the pallets and are banned as a fumigant for wood packaging in EU Member States.

Plastic pallets, a good alternative

The alternative is pallets made from plastic. These do not rust and are resistant to moisture, grease and most acids and chemicals. They are easy to clean, have smooth edges and are impervious to vermin. This makes them hygienic and ideal for use in the production of food, beverages and pharmaceutical products. But raw materials often arrive at the factory on wooden pallets and the shipment of finished products to end customers, such as distribution centres and retailers, usually takes place – for cost reasons – on wooden pallets.

Automatic pallet changes increases efficiency

The internal prohibition by companies on the use of wooden pallets in manufacturing therefore requires a new approach to the flow of goods from raw materials, semi-finished and finished products. To ensure this, products need to be transferred somewhere between production and distribution. Loading pallets manually is a very time-consuming and costly method. Automatic pallet exchange systems, if desired with automated loading and unloading, offer a better solution economically.

In reality, therefore, this involves two transfer installations: a wood-plastic transfer machine for the inbound flow (supply from warehouse to production) and a plastic-wood transfer machine for the outbound flow (from production to the distribution warehouse). In addition, buffer locations are provided for stacks of plastic and wooden pallets, and a central transfer car to bring the plastic and wooden pallets to the buffer locations, and back to the transfer machines.

The installation is also equipped with infeed and outfeed conveyors to bring full pallets to the transfer machines and to remove full pallets that have been switched. Transport between the pallet exchange system and the production area, the distribution area and the automated warehouse can be flexibly automated using Automated Guided Vehicles. Automatic labelling of the pallet for tracking & tracing purposes is also possible.

A unique solution

The unique feature of Egemin's solution is that the pallet exchange system enables 5 different types of pallets to be handled. If desired by the customer redundancy features can also be integrated, so that the outbound transfer machine can also be used for the incoming flow of pallets. This ensures that the flow from supply to production is always guaranteed.


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